Safety Engineering, Simplified.

Phase 1: Concept & Scope Definition

This phase transforms your initial idea into a defined project. Our Technical Sales and Design teams collaborate with you to understand the product scope, target market, and aesthetics. Critically, our Standards Expert begins identifying crucial safety compliance requirements, allowing us to establish design constraints early. We conclude the phase with preliminary unit and tooling cost estimates.

Phase 2: Design Refinement & Prototyping

We move from 2D concepts to engineering reality. Our Design team generates detailed 3D models, reviewed by both our Standards and Production experts for compliance and manufacturability. We provide physical 3D-printed samples for your hands-on approval of the form and fit, finalising the design before any expensive tooling begins. This stage concludes with an updated, accurate project timeline and cost quotation.

Phase 3: Tooling & First Article Inspection (T0)

Upon your approval, we begin the specialised tooling fabrication, managed by our Production team. The goal of this phase is the First Test (T0): the initial batch of parts produced from the new moulds. These T0 samples undergo intensive internal quality and preliminary safety checks before being sent to you for the very first hands-on review of the mass-produced component.

Phase 4: Iterative Testing & Final Approval

We collaborate closely with you through focused iterations (T1, T2) to perfect the product based on your feedback. This phase is complete only when you formally approve the “Golden Sample.” This final, perfect sample is retained by all parties, setting the irreversible quality and performance benchmark for all future production units.

Phase 5: Certification & Mass Production

With the Golden Sample locked, our Standards Expert initiates the crucial formal certification process with accredited external laboratories. Once certification is secured, our Production and Quality Control teams commence Mass Production. We ensure every single unit adheres flawlessly to the approved Golden Sample and all required quality and safety specifications.

Eyelock are excited to announce our partnership together with HelmetTec US.

A poorly fitted, uncomfortable helmet compromises safety. Traditional helmet fit systems only tighten at the lower head, often creating pressure points on sensitive nerves, air gaps, hot spots, and an uneven fit therefore reducing comfort and increasing the risk of an unstable helmet during use.

IsoFit® is the only helmet fit system that naturally contours to any head shape or size, delivering all-day comfort, unmatched helmet stability, and a truly customised fit. A fit that keeps the helmet snug and in place resulting in comfort and conformity making it a helmet that people want to wear.

Eyelock is the exclusive producer of IsoFit® comfort liner fit systems for the EU PPE helmet market.

Eyelock is the exclusive producer for Ictus for the global PPE market.

A compromised helmet compromises safety therefore traditional inspections aren’t enough. Minor or major impacts and abrasions can affect a helmet’s protective performance. Helmet liners and suspensions/cradles are designed to absorb damage through breaking, crumpling, rotating, or fracturing.

Since liners are concealed beneath the shell, it makes it difficult to detect with standard inspection methods. Ictus is a damage indicator that makes this hidden damage visible.